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Motion Metrics’ Payload Monitoring expands into South Africa

Published by
World Coal,

Motion Metrics is expanding its Payload Monitoring solution’s reach to South Africa.

Six systems for hydraulic shovels have been purchased by a precious metals mine looking to improve its loading and hauling productivity. The systems will be installed on six large CAT shovels – many of these systems already feature the Motion Metrics Missing Tooth Detection solution and Motion Metrics in-bucket Fragmentation Analysis system.

Shovel productivity varies significantly based upon loading practices. Overloading trucks can reduce component life leading to premature tire wear, suspension failures and potential warranty voidance. Underloading a truck results in extra haulage cycles and lost productivity.

Motion Metrics Payload Monitoring for hydraulic shovels uses a series of orientation and pressure sensors to provide bucket-by-bucket payload measurements to ensure every bucket and truck box fill is optimized. In addition to an easy to read on-board display for Operators, the system employs RFID sensors and detailed report generation capabilities, yielding detailed insights into loading practices to key management personnel for targeted performance improvement initiatives.

A case study performed on a Komatsu PC5500 hydraulic shovel indicated a 1% increase in average bucket payload resulted in annual cost savings of $1.7 million.

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